Im replacing the fork seals on 2005 gsxr 600 forks and ive run into a problem. Jan 25, 2016 here is a how to service a fork on a 2006 thru 2010 suzuki gsxr600 and 750 and replace the fork seal. You want to make sure the seal is seated properly and not damaged. File a bevel about 30 degrees on the side of the bottom the end that will contact the seal of each piece this allows the pvc to fit into the gap between the inner and outer tubes of the fork.
The best fork seal write up ever suzuki gsxr motorcycle. Earn and redeem zillacash credit automatically with foro order no fine print, no strings attached, and no hoops to jump through to cash in. These forks that im working on are on off a 2005 suzuki gsxr 750 but the tools involved are common for most inverted forks. Applications such as motorcycle fork legs and damper mechanisms require a seal that allows the damper mechanism to slide up and down freely without losing lubricant. If the seal is a really tight fit, give yourself some room between the seal and the tape so you can slidehammer the seal gently. I have replaced seals and bushings and never used a fork seal driver, i tapped the seals into place carefully with a hammer and flat screwdriver and it was a pain in the butt. Works with any standard 45mm fork, right side up, non inverted. Motion pro high quality cables, tools and controls for motorcycles, atvs, snowmobiles and personal watercraft. New all balls racing fork seal kit 55121 for suzuki gsxr 750 88 89 90. A simple way to install mororcycle front fork seals without the use of a specialty tool.
Discover over 343 of our best selection of gsxr suzuki, 2007 suzuki gsxr 600, gsxr oil, for gsxr on with topselling gsxr suzuki, 2007 suzuki gsxr 600, gsxr oil, for gsxr brands. These kits are includes all the high quality oem parts that your bike was built with, so you can feel confident in about the work youve done. If i had to do it again id get a driver or a pvc pipe or similar. Now the plate can be taken out, the spring compressor removed and finally the top nut can be screwed back into the fork leg. Ohio cafe racers fork tube size conversions 30 kawasaki klt110a2 85 30 kawasaki klt160a1 85 30 suzuki rm60 k3 03 30 suzuki rm80 ntx 7981. The listing for fork seal driver set, includes two for seal drivers. How it all goes together, this is a tls fork, but other than length they are the same. I saw this but its like 50 bucks, was just wondering if it was worth it or not. Dec 27, 2012 carefully work the oil seal over the top edge of the upper fork tube and then slowly slide it down the tube to the lower fork leg. Hello steve you will need the 43mm fork seal driver for your 1999 klr 250. Get the best deals on motorcycle fork seals for suzuki gsxr750 when you shop the largest online selection at.
As you press the fork down the pressure will build. These seals must also be able to keep out dirt, grit, moisture and other contaminants. Gsxr fork seal replacement post by eastanglianbiker. Because the yfz250 quad does not use forks, im guessing that your 08yzf 250 is the 2008 yamaha yz250f motocross bike. It makes easy work of pushing the seal down into place in the lower fork leg. Especially in offroad applications, such as enduro or motocross, the requirements on the sealing are very demanding. Here is a how to service a fork on a 2006 thru 2010 suzuki gsxr600 and 750 and replace the fork seal. Minis, standard 4050mm, street and wp pds 50mm shocks. Hear i shows you how to make your tools to perform the fork seal replacement job on your inverted forks. The feel of riding and durability are two decisive factors when designing seals for forks in motorcycles. Diy fork seal replacment part 1 making your own fork. Fork diameter make model and year ohio cafe racers. Suzuki gsxr750 leclare powersports same day shipping 4.
So along with our fork service tool kit you will need a good quality fork seal driver. For your 1992 suzuki gsx1100g, you will need a motion pro ringer fork seal driver 43mm. I left about 4 inches between the seal and my tape wrap. The correct motion pro ringer fork seal driver for the 08 yz250f is the 48mm. Motion pro is dedicated to producing the most versatile, unique and durable products for professional and home use. Gsxr 600 front fork seal leaking how to repair and replace. Please let us know if there is anything else we can do for you by contacting us by email at email protected, live chat or by phone tollfree at 18883393888. Buy fork seal driver louis motorcycle clothing and technology.
The suzuki genuine fork seal kits are packaged with all the necessary oem parts to freshen up your suzuki. Diy fork seal replacment part 1 making your own fork tools. Vise metric wrenches large and small spring compressor bleed tool fork seal driver ruler or measuring device for fork oil level. These forks that im working on are on off a 2005 suzuki gsxr 750 but the tools involved. To perform a quality at home fork service you need to have the right tools. Please let us know if there is anything else we can do for you by contacting us by email at email protected, live chat or by phone toll free at 18883393888. Fork seal tool in motorcycle fork seals for sale ebay. Alpha moto motorcycle fork seal driver kit instruction. Volar fork and dust seal kit for 19912017 suzuki gsxr 750. Hey guys, i was looking at fork seal drivers, i am planning on changing my own fork seal cause i got a leak. Motorcycle fork seals for suzuki gsxr750 for sale ebay. I like to replace the dust seals as well as the oil seals. Your gsxr fork seal replacement starts with the parts. This is where the fork seal installation tool comes in handy.
As a motorcycle seal wears or as the fork tube gets pitted, the fork seal can lose the ability do the latter. Carefully work the oil seal over the top edge of the upper fork tube and then slowly slide it down the tube to the lower fork leg. Fork seal driver 45mm gsxr600 gsxr 600 cbr 900 ebay. The video demo only shows the use of one driver we sell separately, buyer will get a full kit as shown in the pictures, includes two sets of drivers. The correct motion pro ringer fork seal driver for any bike can be determined by measuring the diameter of your inner fork tubes. Best value front fork gsxr great deals on front fork gsxr. Not everyone is a mechanic, plus it does take a few tools to do a fork seal right.
Adjustable motorcycle bike fork seal driver insertion tool between. Do i need a fork seal driver to replace my fork seals. Fork seal driver on a budget this product works suprisingly well, i was skeptical, but it works for almost any size fork, and is adjustable. This tool, made of highquality metal, makes it far easier to insert fork seals correctly. See each listing for international shipping options and costs. Slide the tubes back together and drop in the spring assy. Best value driver seal great deals on driver seal from. There are a couple suzuki proprietary tools that make disassembly and fork servicing easier too 1holder tool pn 0994094930. Pvc fork seal driver motorcycle suspension thumpertalk. One of their goals is to offer tools of convenience. Fork seal replace and service 200610 gsxr 600 youtube.
The inner lip of the oil seal can be easily damaged so take your time. But i am not sure which fork seal driver is the right one for my bike. Gsxr fork seal replacement post by eastanglianbiker mon jun 17, 20 8. According to videos ive watched, the inner and outer tubes took some effort to pull apart and after doing so, the bushings, seals, etc. Alpha moto motorcycle adjustable fork seal driver tool 33mm. Laser 4878 motorcycle fork seal driver 3545mm machine mart. Front fork seal and bushing replacement everything fjr0.
Buy volar fork and dust seal kit for 19912017 suzuki gsxr 750. Slowly lower to the bottom and then release the pressure seal. Once you fill the forks with the 517ml iirc of oil, extend the fork not too much. Laser 4878 motorcycle fork seal driver 3545mm back to product list. Solutions are available for both offroad and on highway use. Gsxr 2002 750 suzuki fork 43mm driver seal kayaba kayaba. Great savings free delivery collection on many items. The drc fork seal drivers are specially designed for driving fork seals on front motorcycle forks.
Motorcycle fork seals for suzuki gsxr for sale ebay. You also need a 30 mm wrenchsocket, a 17 mm and 18 mm wrench. Motion pro tools are designed to be simple to use, yet durable enough to withstand the harshest conditions. Buy seal gsxr now and monitor seal gsxr deals remotely using browser. Suzuki gsxr 750 fork oil seals dust wipers kit 19962005. Suzuki genuine part fork seal kit gsxr 600750 k6k7. The seal driver is simply electric tape wrapped around the shaft the seal goes on. The weight of the tool presses the shaft seal uniformly into the fork tube. Suzuki gsxr fork oil seals dust wipers kit 20092017.
For motorcycles, the seals come in pairs with a separate. And if your seal is leaking oil, the oil can leak onto the calipers rendering the brakes useless. The listing for fork seal driver set, includes two fork seal drivers. Skf has developed a range of seals with this in mind.
Our range of fork oil seals is specially manufactured and therefore ideal for this purpose. Fork seal kit size chart kit number 2 seals fork seal number individual seals description i. Buy suzuki motorcycle fork seals and get the best deals at the lowest prices on ebay. Washer, oil seal press in the new one with one the old seal, snap ring, dust seal.
Screw it on the damper rod after you remove the fork cap, then remove the plate, spacer, and spring 4 fork oil level tool for setting fork oil level as specified in the service manual. Innovative design makes tool easier and safer to use than old. Allows the user to easily push shock seal heads into the bodies. So its not necessary but makes the job easier having a driver. K7 fork seals leaking suzuki gsxr motorcycle forums. On the gsxr, the lock nut must be exactly 11mm from the top of the damper rod before tightening the fork top nut assembly. Fork seals can leak for several reasons doing lots of wheelies, rock nick in the lower tube or lots of miles of hard riding. Some at home installers take some short cuts when installing the fork seals but obviously this a very important part of the service. Install fork seals without specialtiy tools youtube.